Chapter 5:   Loading and Firing of Fireworks

Fireworks are loaded only at the position of the ramps.

Note:   Multi-break shells in racks and shells over 155mm must be fired electrically.   Sound shells must also be fired electrically.

5.1   Preparation

  -  If reloading is required, place shells in ready boxes 8 m (21 feet)from ramp, upwind of the mortar line.

  -  Cover ready boxes with a fire-resistant material.

5.2   Loading

  -  Lower shells fully into the mortars, using the fuse or the cord provided with larger shells.

  -  Never force a shell into a mortar.  If a mortar does not permit a proper "sliding fit" do not load.

  -  Hang the end of the fuse down the outside of the mortar, and leave the safety cap on until just before attaching an electric match or manual firing.

  -  If aluminum or plastic wrap has not been used, you can place tape over the muzzle of the mortar.  This indicates that a mortar is loaded.  After firing, the tape will indicate the shell has not fired.

5.3   Manual Firing

  -  Fire with a portfire or highway road flare firmly attached to a stick of suitable length to keep the flame away.  Portfires should be laid on the ground near the ramps in such a manner as to keep the flame going for the duration of the display.

  -   Approach the firing line with caution, exposing as little of your body as possible.   Pull off safety cap and light fuse.

  -  After lighting fuse, turn your head away from the mortar until the shell fires.

  -  Never place any part of your body over any mortar during the loading and firing of a shell until the mortars have been cleared following the display.

5.3.1   Reloading

  -   Reloading of mortars in racks is prohibited.
  -  Mortars must be cleaned before reloading.
  -  Do not reload until you are satisfied that the shell has fired and that the mortars are in proper condition and orientation.
  -   If practical, you can place tape over the muzzle of the mortar after loading the shell.

5.3.2   Interruptions

If any unsafe condition is detected, such as hazardous debris falling into the crowd or loss of crowd control, cease firing until the unsafe condition is corrected.  This procedure may be repeated frequently during the display.

5.3.3   Misfires

  -  Mark the mortar of the unfired shell with a ribbon or other method (the unbroken tape indicates an unfired shell in a mortar).

  -  Do not reload or reuse the mortar while the shell remains a hazard.  Warn others in the immediate area of the unfired shell.

  -  Wait 30 minutes before approaching or removing unfired shells from the mortar or dismantling any other fireworks article.  There is always a possibility that a slow-burning composition can set off fireworks.

 


Chapter 5:   Loading and Firing of Fireworks

5.4   Electrical Firing

  -   Electrical firing allows fireworks operators to work at a distance from the articles being fired, and is therefore, safer for operators than manual firing.

  -   Electrical firing and manual firing offer the public approximately the same level of safety.

  -   Electrical firing units or controllers vary widely in complexity from simple probe-firing panels (nail boards) to computer-driven units synchronized to music.

5.4.1   Electrical Firing Hazards

Electric matches used in conjunction with firing cables are subject to accidental firing by electrostatic discharges, stray currents, radio frequency energy and electrical storms.

  -  Radio frequency energy.  Don't use portable communications devices such as radios, cellular telephones, etc. if you are within 4 meters (15 feet) of electric matches and electrically fired fireworks.  Don't carry these devices if you are handling fireworks with an electrical match.

  -  Electrical Storms.  At the approach of an electrical storm, all personnel must evacuate the display site to the perimeter of the danger zone and return all loose articles to storage.

5.4.2   Clear Line of Sight

Position the electric firing unit so that there is a clear line of sight to the ramps and all fireworks being electrically fired.

5.4.3   Electrical Firing Unit and Accessories

  -   Inspect the electrical firing unit, cables, junction boxes and testing equipment before the display.  Make sure everything works and works together.

  -  Check to see that the power sources, either batteries or commercial direct power, have sufficient power to fire all the fireworks primed with electric matches (two 12-volt batteries in series are recommended).

  -   Firing units must be provided with at least a two-step positive interlock which ensures the panel cannot fire unless both steps are done to prevent actions or conditions that would lead to hazardous conditions in the field.  The crew member who is firing the display is responsible for any physical keying device at all times.

5.4.4   Electric Matches

  -  When using electric matches, all fireworks must be primed with the electric matches at the display site.  Shells must be in their respective mortars and other set pieces at their intended firing position.

  -   Attach the electric matches to the fireworks by inserting the electric match into the quickmatch fuse of the article and secure it into position so it cannot pull out of the quickmatch.  Direct insertion of the electric match into the lift charge of the shell is prohibited on the display site.

  -  Never reload mortars in an electrically fired display.

5.4.5   Steps for the Setting Up of an Electrically Fired Display

  -  The fireworks article must be in the mortar, or intended firing position for articles other than shells, prior to the attachment of the electric match.

  -  Lay the firing wires or cables from the fireworks to the firing point, keeping both ends of the wire shunted until ready to make the connection to the firing unit or battery.   Ensure that no wire comes in contact with the battery or the firing unit (the wires should be identified or marked in accordance with the firing plan or layout of the display).

  -   Connect all the electric matches to the firing wires or cables.  Do not connect the wire to the firing unit until ready for testing if there is an integral tester in the firing unit.

5.4.6   Testing and Repair

  -  While testing takes place, no one is allowed on the ramps.

  -  Using on ohmmeter, a stand alone continuity tester or the built-in tester from the firing unit, verify the integrity of the electrical circuit.  Note that the firing unit test circuit must be current limited to 20% of no-fire current (as specified by the manufacturer) of electric matches being used.

  -   Before proceeding to the ramp for inspection or repair, the firing unit must have been switched off, and any physical key removed.

  -  If testing detects a fault, the Supervisor in Charge or crew member will visually inspect any cables, connections, splices or electric matches that appear defective and make the necessary repairs.

  -   Electrical faults can be detected by testing isolated sections of the electrical circuit and by testing individual wires or the electric match with intrinsically safe continuity tester or ohmmeter until the fault is detected.  Replace defective electrical matches or wires where the test indicates a fault of discontinuity.

5.4.7   Final Connection to the Firing Unit

  -  Once all circuits have been tested and are operational, connect the cables or wires to the firing unit.  If the testing is done by the firing panel, ensure full power is not applied during the testing period (use test mode).

  -  The crew member responsible for firing the display must have control of any physical keying device at all times.

  -   Before arming the firing unit for actual firing, the Supervisor in Charge must confirm that the display site perimeter is cleared of all unauthorized personnel.

5.4.8   Post-Display

Before beginning any clean-up or other work at the site:

  -   Ensure that the power source available from the firing system has been disconnected (ie. All field modules have been discharged).

  -   Remove any physical keys from the controller.

  -   Disconnect all cabling starting at the power source.

5.4.9   Firing Using Batteries (Without Firing Unit)

When a battery is used, insulate the positive terminal with insulators to prevent accidental contact with the firing cables.  Keep the battery in a covered box until time to fire.

  -  Don't remove the insulators from the terminals until the danger area has been cleared of all unnecessary personnel.

  -  To fire, apply the ends of the wires leading to the fireworks to the positive and negative terminals of the batteries starting with the ground terminal (negative).